Abstract
Although the manufacturing industry has improved the quality of processing, optimization and upgrading must be performed to meet the requirements of global sustainable development. Sustainable production is considered to be a favorable strategy for achieving machining upgrades characterized by high quality, high efficiency, energy savings, and emission reduction. Sustainable production has aroused widespread interest, but only a few scholars have studied the sustainability of machining from multiple dimensions. The sustainability of machining must be investigated multidimensionally and accurately. Thus, this study explores the sustainability of machining from the aspects of equipment, process, and strategy. In particular, the equipment, process, and strategy of sustainable machining are systematically analyzed and integrated into a research framework. Then, this study analyzes sustainable machining-oriented machining equipment from the aspects of machine tools, cutting tools, and materials such as cutting fluid. Machining processes are explored as important links of sustainable machining from the aspects of dry cutting, microlubrication, microcutting, low-temperature cutting, and multidirectional cutting. The strategies for sustainable machining are also analyzed from the aspects of energy-saving control, machining simulation, and process optimization of machine tools. Finally, opportunities and challenges, including policies and regulations toward sustainable machining, are discussed. This study is expected to offer prospects for sustainable machining development and strategies for implementing sustainable machining.
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Abbreviations
- AMT:
-
Advanced manufacturing technology
- CMI:
-
China’s manufacturing industry
- CNC:
-
Computer numerical control
- CRM:
-
Critical raw materials
- FGCC:
-
Functionally graded cemented carbide
- MOPSO:
-
Multi-objective particle swarm optimization
- MQL:
-
Minimal quantity of lubricant
- Mtce:
-
Million tons of coal equivalent
- PCBN:
-
Polycrystalline cubic boron nitride
- PVD:
-
Physical vapor deposition
- R&D:
-
Research and development
- RBR:
-
Rule-based reasoning
- RSM:
-
Response surface method
- TRC:
-
Tool radius compensation
- VMT:
-
Virtual machine tool
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Acknowledgement
This work was partially supported by the Natural Science Foundation of Chongqing, China (Grant No. 2023NSCQ-MSX1240), Sichuan Science and Technology Program, China (Grant No. 2023JDRC0067), the PolyU Distinguished Postdoctoral Fellowship Scheme, China (Grant No. P0039216), and the National Natural Science Foundation of China (Grant Nos. 51875480 and 51805479).
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Wang, L., Cai, W., He, Y. et al. Equipment-process-strategy integration for sustainable machining: a review. Front. Mech. Eng. 18, 36 (2023). https://doi.org/10.1007/s11465-023-0752-4
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DOI: https://doi.org/10.1007/s11465-023-0752-4