Abstract
When low-salinity water containing sulfate ions is injected into carbonate reservoirs, rock dissolution and in situ precipitation occur, altering rock permeability and wettability. Particularly, when barium ions are present in formation water, they react chemically with \({\text{SO}}_{4}^{2 - }\), and BaSO4 is precipitated. These reactions can cause a serious impact on the efficiency of enhanced oil recovery (EOR). Therefore, the main purpose of this study was to identify EOR efficiency induced by low-salinity waterflooding (LSWF) when Ba2+ is present in carbonate reservoirs. From the experimental results, it was confirmed that the permeability calculated by the measured pressure difference was improved because of rock dissolution predominating over in situ precipitation for the case of low Ba2+ concentrations. In the analysis of wettability alteration through the measurements of relative permeabilities before and after LSWF, the higher Ba2+ concentration case consumed more \({\text{SO}}_{4}^{2 - }\) in precipitating the BaSO4, resulting in weaker wettability alteration due to the reduction of sulfate activity. These phenomena ultimately influenced EOR efficiency, i.e., the oil recovery was greater for the lower Ba2+ concentration.
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1 Introduction
A significant proportion of the world’s oil is found in carbonate oil reservoirs. More than 80% of carbonate reservoirs have oil-wet or mixed wettability characteristics (Hawez and Ahmed 2014; Dong et al. 2017). Oil-wet systems typically have water breakthrough and high water production rates, which may result in high residual oil saturation. To improve oil recovery from carbonate reservoirs, wettability alteration is essential. One promising method to improve oil recovery is low-salinity waterflooding (LSWF). The mechanisms of LSWF proposed by various studies are summarized below. (1) Fines migration (Zeinijahromi and Bedrikovetsky 2015; Bedrikovetsky et al. 2015): clay becomes hydrated and swells as the salinity decreases, resulting in fines migration. As the clay moves, it changes the main flow path and improves the sweep efficiency. (2) Increased pH and reduced interfacial tension (IFT) effects (McGuire et al. 2005; Sohrabi et al. 2017): the pH increases during low-salinity injection due to desorption of cations. At high pH conditions, the organic acids of the crude oil generate soap, which reduces the oil–water IFT, similar to the effects of alkaline flooding. (3) Multiple component ion exchanges (MIE) (Lee et al. 2011; Kuznetsov et al. 2015): cation exchanges occur between clay mineral multivalent cations on the rock surface and fluid cations, releasing the adsorbed oil. (4) Wettability alteration (Shabib-Asl et al. 2015): the exchange of cations (in particular, potential-determining ions (PDIs): Ca2+, Mg2+, and \({\text{SO}}_{4}^{2 - }\)) enhances the water wettability of the rock. (5) Mineral dissolution (Morrow and Buckley 2011): the surface of the carbonate rock dissolves and the oil film is peeled off by the low-salinity water. (6) Double-layer expansion (Kuznetsov et al. 2015): low-salinity water injection induces the electrical double layer to expand, reducing the attraction between the oil and pore surfaces.
For carbonate reservoir systems, which generally contain high-salinity formation water (FW) with a small amount of clay, the main mechanisms by which LSWF enhances oil recovery are wettability alteration by PDIs (Ca2+, Mg2+, and \({\text{SO}}_{4}^{2 - }\)) and rock dissolution (Mahani et al. 2015; Hiorth et al. 2010; Al-Shalabi et al. 2014). When the low-salinity water is injected into carbonate reservoirs, the negatively charged \({\text{SO}}_{4}^{2 - }\) ions in the injection water (IW) absorb onto the rock surface and decrease the positively charged surface potential of the rock. The reduced positive surface charge promotes co-adsorption of metal ions, such as Ca2+ and Mg2+, to the surface; these react with the adsorbed oil, promoting its release and improving oil recovery (Fig. 1). In addition, disruption of the chemical equilibria caused by injection of low-salinity water dissolves the carbonate rock surface, detaching the oil and further improving oil recovery. Since the salinity of the IW used in this study was constant at 35,197 ppm of seawater, the electrical double-layer effect was not considered. Therefore, we mainly focused on the effect of chemical reactions on wettability alteration and investigated the chemical reactions associated with precipitation and dissolution.
In the FW of carbonate reservoirs, inorganic chemicals such as Ba2+, Sr2+, or Fe2+ ions are often present in a dissolved form. These ions exist at concentrations of 0–2100 ppm, according to an American Petroleum Institute (API) report (Neff and Sauer 1995). Barium (Ba2+) is one of the most abundant inorganic chemicals present in the produced water of oil fields in the Gulf of Mexico and the North Sea. The API report highlights that dissolved Ba2+ is toxic to both marine biota and humans (Neff and Sauer 1995). When LSWF is applied to carbonate reservoirs, these ions can react with \({\text{SO}}_{4}^{2 - }\) ions and consequently form in situ precipitates such as BaSO4 and SrSO4, which are insoluble in the aqueous phase (Fig. 2). These precipitates build up in the pore network and reduce permeability, which can directly affect oil production. Merdhah and Yassin (2007) studied permeability reduction caused by BaSO4 precipitation in a sandstone core that had been completely saturated with water containing Ba2+ ions. Yuan and Todd (1991) used a simulation model to predict sulfate scale precipitation in a carbonate reservoir, without considering dissolution. They modeled simultaneous co-precipitation of BaSO4, SrSO4, and CaSO4, and the predicted scale precipitation was substantiated by field observations. Other studies of CaSO4 scale problems have shown that \({\text{SO}}_{4}^{2 - }\)-rich injection solutions can generate CaSO4 and reduce the permeability of porous mediums (Sheikholeslami and Ng 2001; Moghadasi et al. 2003). To avoid precipitation-induced permeability reduction, Mahmoud (2014) applied chelating agents at various concentrations to prevent scale buildup by precipitation and to maintain the original permeability of the core sample. Meanwhile, Zahid et al. (2012) detected a pressure drop across a core sample and investigated permeability changes resulting from rock dissolution during low-salinity water injection; a significant increase in oil recovery was observed. Several researchers have focused on the effects of temperature and pressure on the dissolution of calcite, and the consequent effects of these changes on pH (Railsback 1993; Ouden et al. 2015; Peng et al. 2015). Previous studies of carbonate rock LSWF have focused either on rock dissolution of Ca2+ or Mg2+ or on precipitation of CaSO4. However, both these important chemical reactions dynamically affect the efficiency of wettability alteration, which emphasizes the need for an integrated understanding of these phenomena. In addition, there are no studies of the effect of Ba2+ ions, which react with sulfate ions to form insoluble precipitates.
In this study, we investigated the changes in permeability and wettability initiated by rock dissolution and in situ precipitation, in response to LSWF of carbonate reservoirs with Ba2+ in the FW. Additionally, we examined the impact of Ba2+ concentrations on the enhanced oil recovery (EOR) efficiency of LSWF.
2 Experimental
2.1 Rock and fluid properties
The carbonate cores used in the experiments were Desert Pink rock from Edwards Plateau in Texas, USA. The results of an X-ray diffraction (XRD) analysis, presented in Fig. 3, indicated that the Desert Pink core consisted of 99% CaCO3. The X-ray fluorescence (XRF) quantitative content analysis showed that the Ca2+ content was much higher than the Mg2+ content, implying that the core had not been dolomitized (Table 1). Based on the scanning electron microscope (SEM) image in Fig. 3, the CaCO3 crystals were almost spherical in shape, indicating calcite rather than needle-shaped aragonite. In Fig. 3, the X-ray computed tomography (CT) scanning result indicated a relatively homogeneous pore size and pore distribution. The reference properties of the Desert Pink cores, provided by the supplier, were porosity of 29% and permeability of 50 mD. Based on the routine core analysis of six different Desert Pink cores, the porosity ranged from 22.9% to 31.0%, and the permeability ranged from 26.8 mD to 49.2 mD (Table 2). The crude oil used in this study originated from the Middle East and was relatively light with a specific gravity of 36.5° API and an acid number of 0.29 mg KOH/g (Table 3). In Table 4, the composition of the formation water (FW) and the Ba2+ concentration range were from the API report (Neff and Sauer, 1995). The low-salinity water used in this experimental study was synthetic seawater, with a salinity one quarter that of the FW. The seawater composition was based on information provided by Gupta et al. (2011).
2.2 Experimental apparatus and procedures
The flooding apparatus was set up as shown in Fig. 4. The experimental system was heated to 130 °C using an electrical heating jacket. The produced fluids from the outlet port were collected and analyzed every 5 min to determine oil production and ion concentrations.
2.2.1 Core flooding procedure
A single carbonate sample set was one disk and two cores, which were saturated with FW. The disk was used for the initial contact angle measurement. One core was used for the initial relative permeability measurement, and the other core was used for the LSWF experiment and the post-LSWF relative permeability measurement. A total of 6 disks and 12 cores were used for the experiment, with 6 different Ba2+ concentrations ranging from 0 ppm to 2100 ppm, as listed in Table 2.
Before conducting the LSWF experiments, the porosity and permeability were measured. The cleaned and dried core was put in a Hassler core holder and fully saturated with FW. Thereafter, oil was injected until no further FW was produced from the core, to yield Soi and Swir. The core was soaked in oil in an aging cell at 130 °C for 4 weeks. The aged disk and aged core were used for the initial contact angle measurement and initial relative permeability measurement, according to the procedures described below. Another aged core was placed in a core holder, and the low-salinity waterflooding experiment was performed. Conventional waterflooding was conducted first, at a rate of 1 cm3/min until two pore volumes of water had been injected, followed by LSWF at the same rate for a further three pore volumes of injection (PVI).
2.2.2 Relative permeability measurement
In order to confirm the wettability alteration, relative permeability was measured before and after the low-salinity water injection. The unsteady state method, which is considered the most efficient laboratory method to measure relative permeability, was applied in this study (Honarpour and Mahmood 1988; Kim and Lee 2017).
Initial relative permeability Soi and Swir were measured after the core saturation process. The FW was injected into the carbonate core, which was fully saturated with oil, to reach Swir at a constant flow rate of 4 cm3/min. The injection and production port pressures, and amount of produced fluid were recorded. Based on the Hafford method, the displacing fluid was injected at a high flow rate. Due to the high flow rate, the pressure difference of the experimental system was maintained above 20 psi, meaning that the influence of viscous forces exceeded capillarity influences, while restricting the pressure and saturation measurements to the inner sections of the cores, reducing capillary end effects (Honarpour and Mahmood 1988). The injection continued until no further oil was produced, to yield Sor.
Relative permeability after LSWF After LSWF was completed, the low-salinity water injection rate was increased to 4 cm3/min to calculate Sor. The oil was then injected until no more water was produced, to yield Swir. After that, low-salinity water was injected at a constant rate of 4 cm3/min, and the relative permeability was calculated based on the recorded pressure and produced fluid data.
2.2.3 Contact angle measurement
As an additional indicator to roughly confirm the wettability alteration, the contact angle measurement was also performed before and after the low-salinity water injection. The captive droplet method (Yousef et al. 2011) was used in this work. The dimensions of the core disk were 3.8 cm diameter × 1.3 cm length. To achieve the initial state (Soi and Swir), the disk was saturated with FW and crude oil and aged at the reservoir temperature for 4 weeks. The core disk was then submersed in the FW for 1 h to achieve chemical equilibrium. Then, an oil droplet (10 µL) was dispensed beneath the core disk and analyzed. Measurements were repeated three times for each experiment, at room temperature. For measurement of the contact angle in the porous rock, the disks were first polished with six different grades of sandpaper to minimize the roughness effect (Al-Shaikh and Mahadevan 2016; Li et al. 2016). The standard deviation of the measurement was in the range of 0.13–0.21, which indicates that the measured contact angles were relatively consistent. For porous media, the advancing angle should be measured during the dynamic contact angle test to avoid imbibition effects. Kwok et al. (1996) reported that the contact angle measured with the static contact angle test is the same as the angle measured with the dynamic test, according to Young’s equation, if the measurement is captured at the moment that the oil droplet is formed on the rock surface. Using a digital camera, we recorded a video immediately after the 10 μL oil droplet was formed, and the moment that the oil droplet formed on the rock surface was captured by low-bond axisymmetric drop shape analysis (LBADSA) to determine the contact angle (Stalder et al. 2010).
3 Results and discussion
To investigate the effect of Ba2+ concentration on precipitation and dissolution during LSWF in carbonate reservoirs, several experiments were conducted with Ba2+ concentrations of 0–2100 ppm (Neff and Sauer 1995). In these experiments, conventional waterflooding was conducted for 2 PVI, followed by LSWF for another 3 PVI. The water was injected at a rate of 1 cm3/min to facilitate chemical reactions between the FW and IW. When low-salinity water is injected into a carbonate reservoir containing Ba2+ ions, rock dissolution and in situ precipitation occur via the following chemical reactions:
The equilibrium constants for above chemical reaction are 6.53E+00, 6.63E−06, and 3.13E−10, respectively. As low-salinity water is injected, the chemical equilibrium is disturbed, resulting in the dissolution of Ca2+ from calcite and anhydrite (CaSO4) precipitation, which causes the change in permeability. Oil attached to the rock surface is released and wettability is altered. At the same time, Ba2+ ions in the FW react with \({\text{SO}}_{4}^{2 - }\) in the IW, forming BaSO4 precipitates. These precipitates are insoluble and directly reduce the permeability. In this study, we investigated rock dissolution and in situ precipitation-induced permeability changes. The wettability alteration that occurred due to the chemical reactions shown above was also analyzed by measuring the contact angle and relative permeability before and after LSWF. Ultimately, we determined the LSWF EOR efficiency for carbonate reservoirs with Ba2+ in the FW.
3.1 Changes in permeability
As mentioned above, the experimental results showed that the calcite permeability changed when low-salinity water was injected. This change in permeability was due to rock dissolution and in situ precipitation (Alhuraishawy et al. 2018), which occurred via chemical reactions between divalent cations in the FW, such as Ba2+ and Ca2+, and anions in the IW. As seen in Fig. 5, SEM images of thin core sections illustrate that as the Ba2+ concentration increased, more precipitates formed, covering the rock surface more extensively. The concentration of Ba2+ and Ca2+ in the effluent was measured with inductively coupled plasma optical emission spectrometry (ICP-OES). As shown in Fig. 6, Ba2+ ions did not appear in the effluent after 3 PVI. This disappearance of Ba2+ occurred because the FW was displaced by the IW, and in situ precipitates occurred in the pore space. Additionally, the variation of Ca2+ in the effluent, shown in Fig. 7, is thought to be caused by either calcite dissolution or CaSO4 precipitation. Based on the measured effluent concentrations, the amount of in situ precipitates and dissolved calcite was calculated from a mass balance of Ba2+ and Ca2+ ions in the core (Table 5). Ba2+ preferentially forms a precipitate with \({\text{SO}}_{4}^{2 - }\) due to its low solubility in water, and the amount of BaSO4 precipitate was calculated based on the Ba2+ concentration measured in the effluent. The calculated result shows that the higher the concentration of Ba2+ in the FW, the more precipitate was formed. In the case of 2100 ppm Ba2+, it was estimated that 3.035 g of precipitate was formed in the pore space, compared to 0.488 g in the 300 ppm Ba2+ condition. Meanwhile, when low-salinity water containing \({\text{SO}}_{4}^{2 - }\) was injected into the carbonate reservoir, either the Ca2+-containing minerals of the rock dissolved, or CaSO4 precipitated with \({\text{SO}}_{4}^{2 - }\). The amounts of dissolved calcite and CaSO4 precipitate were estimated based on a Ca2+ mass balance (Table 5). As the Ba2+ concentration increased from 300 ppm to 2100 ppm, the \({\text{SO}}_{4}^{2 - }\) in the IW water reacted preferentially with Ba2+, leading to concomitant decreases in \({\text{SO}}_{4}^{2 - }\). Consequently, Ca2+-containing minerals dissolved more as the Ba2+ concentration increased. These phenomena affected the permeability of the core; accordingly, we investigated the permeability change during LSWF, using the measured pressure data as described below.
As previously described, the precipitation and dissolution reactions in the core induced a permeability change, and this change was calculated based on the measured pressure difference over the core plug between the injection and production ports (Fig. 8). In the calculation process, we used, as shown in Fig. 9, the permeability ratio between the changed and original permeability (kc/ko), rather than the changed permeability itself (kc). The ratio was used because the permeability of the calcite cores used in the flooding experiments ranged from 26.8 mD to 49.2 mD, as listed in Table 2. As shown in Fig. 9, in the cases of Ba000 (0 ppm) and Ba300 (300 ppm), the permeability ratio changed after LSWF. The resulting permeability was about 1.2 times greater than the initial permeability, because rock dissolution predominated over in situ precipitation. However, when a higher concentration of Ba2+ was present (600–2100 ppm), precipitation-inducing conditions reduced the permeability to almost 0.88 of the initial value.
As mentioned, rock dissolution and precipitation not only changed the permeability, but also affected the wettability, as discussed below.
3.2 Wettability alteration
To investigate the influence of Ba2+ precipitation on wettability, we first performed a contact angle analysis to quantitatively measure wettability alteration that occurred during LSWF. The contact angle indicates the wettability between the fluids and the rock, which is related to the IFT. The contact angles of the oil/brine/rock system were measured before and after LSWF. The results, depicted in Fig. 10, show that the initial wettability depended on the Ba2+ concentration and the contact angles ranged from 150.1° to 140.8°, implying an oil-wet state. Our results are similar to those of a previous study by Lagas et al. (1984), i.e., the lower the Ba2+ concentration in the FW, the stronger the oil-wet characteristic of the rock. After LSWF was completed, the cores with pore precipitation were installed in the contact angle measurement apparatus and soaked in the IW, and the contact angles were measured. The contact angles after LSWF were reduced to a range of 57.4°–93.8°, indicating water-wet to intermediate-wet conditions. As shown in Fig. 10, the greatest change in contact angle was observed in the case of Ba000, and as the Ba2+ concentration increased, the magnitude of the contact angle change decreased. This result can be attributed to the loss of \({\text{SO}}_{4}^{2 - }\), which was consumed as BaSO4 precipitated, resulting in reduced wettability alteration.
When carbonate rock properties change from oil wet to water wet, conditions become unfavorable to water flow, and the irreducible water saturation is increased, improving the oil flow ability. Accordingly, there is a change in the relative permeability of each fluid. The relative permeability was measured before and after LSWF to elucidate the flowing ability of the oil and IW. Figure 11 presents the relative permeability curves for the Ba300 and Ba2100 cases. Based on the results, at the same water saturation, there was almost no difference between the relative permeability oil curves for Ba300 and Ba2100. However, it was observed that after LSWF, these curves shifted to the right, and the oil relative permeability at the irreducible water saturation, kro(Swir), increased due to the altered wettability. The water relative permeability at maximum water saturation, krw(Swmax), decreased by 13.5% for Ba300, compared to 8.3% for Ba2100, meaning that the wettability was altered to a greater degree under low Ba2+ concentrations. This result concurs with those of the contact angle analysis mentioned previously.
As shown, Ca2+ mineral dissolution or Ba2+ precipitation yields not only permeability changes, but also alterations to the wettability of the carbonate rock. These effects can influence the EOR efficiency.
Figure 12 presents the oil recovery results for various Ba2+ concentrations. Conventional waterflooding was conducted for 2 PVI, followed by LSWF for 3 PVI. After completion of the conventional waterflooding, the oil recovery was 78.9% for the Ba2100 case, which was higher than the oil recovery achieved with Ba300 (77.4%). When the Ba2+ concentration was lower, the wettability was more characteristic of oil-wet conditions after conventional waterflooding. However, during LSWF, the wettability characteristics became more water wet for lower Ba2+ concentrations, leading to additional oil recovery of 15.1% for the Ba300 case, compared to 8.9% for the Ba2100 case (Fig. 13). This result can be explained in terms of sulfate activity. That is, when Ba2+ ions were present in the FW, the \({\text{SO}}_{4}^{2 - }\) ions contained in the IW reacted with the Ba2+ ions, causing BaSO4 precipitation. More \({\text{SO}}_{4}^{2 - }\) ions were involved in this chemical reaction as the Ba2+ concentration increased, which generated more precipitates. Ultimately, this phenomenon affected EOR efficiency. Therefore, when LSWF was applied to the carbonate reservoir, the EOR efficiency was limited when Ba2+ was present at concentrations of 300 ppm or more in the FW.
4 Summary and conclusions
In this study, we investigated the effect of Ba2+ concentration on EOR efficiency by applying LSWF to a carbonate oil reservoir containing Ba2+ ions in the FW.
It was revealed that Ba2+ preferentially formed BaSO4 precipitates with \({\text{SO}}_{4}^{2 - }\); thus, Ba2+ did not appear in the effluent after LSWF. Additionally, based on the effluent analysis, it was found that either Ca2+-containing minerals were dissolved or CaSO4 was precipitated with \({\text{SO}}_{4}^{2 - }\). These findings were confirmed by the measured pressure results. Ultimately, when the Ba2+ concentration was low, the permeability improved because rock dissolution dominated in situ precipitation.
The results of contact angle measurements before and after LSWF confirmed that, as the Ba2+ concentration increased in the FW, wettability alteration was reduced. This result can be attributed to the reduction of sulfate activity. From the relative permeability measurements, it was confirmed that Swir increased and krw(Swmax) decreased, due to the wettability alteration of water-wet conditions after LSWF. In conclusion, the wettability was altered to a greater degree when the Ba2+ concentration in FW was low.
The aforementioned effects consequently influenced the LSWF EOR efficiency; the oil recovery increased as the Ba2+ concentration decreased. Therefore, LSWF of carbonate oil reservoirs with IW containing \({\text{SO}}_{4}^{2 - }\) ions is not necessarily an appropriate EOR method when Ba2+ is present in the FW.
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Acknowledgements
This work was supported by a Grant as part of the “Development of IOR/EOR technologies and field verification for carbonate reservoirs in UAE” project by the Korean Government Ministry of Trade, Industry and Energy (MOTIE). (No. 20152510101980).
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Park, H., Park, Y., Lee, Y. et al. Efficiency of enhanced oil recovery by injection of low-salinity water in barium-containing carbonate reservoirs. Pet. Sci. 15, 772–782 (2018). https://doi.org/10.1007/s12182-018-0244-z
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DOI: https://doi.org/10.1007/s12182-018-0244-z