Abstract
Modified or low-salinity waterflooding of carbonate oil reservoirs is of considerable economic interest because of potentially inexpensive incremental oil production. The injected modified brine changes the surface chemistry of the carbonate rock and crude oil interfaces and detaches some of adhered crude oil. Composition design of brine modified to enhance oil recovery is determined by labor-intensive trial-and-error laboratory corefloods. Unfortunately, limestone, which predominantly consists of aqueous-reactive calcium carbonate, alters injected brine composition by mineral dissolution/precipitation. Accordingly, the rock reactivity hinders rational design of brines tailored to improve oil recovery. Previously, we presented a theoretical analysis of 1D, single-phase brine injection into calcium carbonate-rock that accounts for mineral dissolution, ion exchange, and dispersion (Yutkin et al. in SPE J 23(01):084–101, 2018. https://doi.org/10.2118/182829-PA). Here, we present the results of single-phase waterflood-brine experiments that verify the theoretical framework. We show that concentration histories eluted from Indiana limestone cores possess features characteristic of fast calcium carbonate dissolution, 2:1 ion exchange, and high dispersion. The injected brine reaches chemical equilibrium inside the porous rock even at injection rates higher than 3.5 \(\times\) 10\(^{-3}\) m s\(^{-1}\) (1000 ft/day). Ion exchange results in salinity waves observed experimentally, while high dispersion is responsible for long concentration history tails. Using the verified theoretical framework, we briefly explore how these processes modify aqueous-phase composition during the injection of designer brines into a calcium-carbonate reservoir. Because of high salinity of the initial and injected brines, ion exchange affects injected concentrations only in high surface area carbonates/limestones, such as chalks. Calcium-carbonate dissolution only affects aqueous solution pH. The rock surface composition is affected by all processes.
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1 Introduction
Modified brine composition floods may increment oil recovery at low cost, and consequently, they have been studied quite intensively (Morrow and Buckley 2011; Al-Shalabi and Sepehrnoori 2016; Mahani et al. 2017; Hao et al. 2019; Katende and Sagala 2019). Although first discovered with low-salinity waterfloods of crude oils from sandstone cores (Jadhunandan and Morrow 1995), application to more plentiful carbonate rocks has shown similar recoveries (Zhang and Austad 2006; Strand et al. 2006; Zhang et al. 2007; Yousef et al. 2011). In both rock types, decreasing salinity is not a necessary condition for improved recovery. Rather, the composition of the injected brine must be altered compared to that initially present in the medium (Austad et al. 2010, 2015; Collini et al. 2020). Although detailed molecular- and pore-level mechanism(s) are not known, there is some agreement that incremental oil production originates by altering rock wettability towards more water wet (Mahani et al. 2017; Katende and Sagala 2019; Hao et al. 2019; Rücker et al. 2020). Apparently, modified injected brine changes the surface chemistry of the rock/brine and crude-oil/brine (i.e., COBR) interfaces to detach oil from rock surfaces (Jackson et al. 2016; Hu et al. 2018). Carefully tailored, specific brine packages are required to increase oil recovery. Brine design is currently accomplished by labor-intensive trial-and-error coreflooding experiments.
Modified-brine flooding of carbonate reservoirs presents additional challenges. In aqueous solution, calcite undergoes mineral dissolution/precipitation reactions that alter the injected brine composition. During advance of a waterflood through carbonate rock, brine composition adjusts to calcite dissolution/precipitation and, in turn, alters the surface chemistry of COBR interfaces. Ion exchange produces salinity and composition waves traveling through the porous rock (Yutkin et al. 2021). Dissolution/precipitation kinetics of minority reactive minerals like dolomite and anhydrite adds more complexity. Dispersion and stagnant micropore zones add further complication.
Design of modified-salinity waterfloods must account for the composition changes induced by contact with dissolving and ion-exchanging rock. Some authors have recognized this need (Qiao et al. 2015; Al-Shalabi et al. 2015; Pouryousefy et al. 2016; Farajzadeh et al. 2017; Sharma and Mohanty 2018; Awolayo et al. 2019). Previously, we presented a theoretical analysis of 1D single-phase brine injection into calcium carbonate-rock accounting for mineral reaction, ion exchange, and dispersion. Numerical solution is based on a widely available open-source code, PHREEQC (Charlton and Parkhurst 2011; Parkhurst and Appelo 2013), validated against analytical solutions for reactive transport, mass transfer, ion exchange, and dispersion during flow through a carbonate porous medium. We capture all aqueous carbonate species, as well as surface charge densities and zeta potentials of calcium-carbonate rock. Published reaction-rate and mass-transfer constants for aqueous calcium-carbonate dissolution elicit high Damköhler numbers and fast attainment of local equilibrium. Similar to the work of others (Sharma and Mohanty 2018; Awolayo et al. 2019), our theoretical analysis provides a tool to predict the effects of rock contact on tailored modified-brine waterflood compositions in carbonate rocks.
To verify our theoretical framework, we report here experimental single-phase waterflood-brine histories from Indiana-limestone core plugs for several initial and injected sodium chloride/calcium chloride compositions in both loading and washout modalities. Comparison is then made to predicted behavior from our theoretical analysis. We confirm that carbonate-mineral dissolution achieves equilibrium directly upon brine injection even at high flow rates and in short cores and that ion exchange and dispersion play critical roles. Our findings emphasize the importance of understanding carbonate chemistry for interpretation of modified-salinity corefloods. Without insights on the processes occurring during advance of injected brine through a reactive porous rock, observed history data can be misinterpreted and the underlying physics and chemistries overlooked. Our proposed theory correctly captures aqueous ion-concentration histories emerging from a porous limestone. Moreover, we predict companion concentration profiles that are crucial for revealing possible oil-recovery mechanisms with low/modified/controlled salinity waterflooding, as well as for rational design of injected brine compositions that provide incremental oil production.
2 Methods
2.1 Materials and Chemicals
All flow experiments were performed on 3.8 \(\times\) 10\(^{-2}\) m by 7.6 \(\times\) 10\(^{-2}\) m (1.5″ by 3″) Indiana limestone core plugs obtained from Kocurek Industries, Inc (Texas). Two different permeability cores were used \(\sim\) 2.5\(\times\) 10\(^{-14}\) m\(^{2}\) (25 mD) and \(\sim\) 2.5 \(\times\) 10\(^{13}\) m\({^{2}}\) (250 mD). Salt chemicals for the coreflood experiments were obtained from Fisher Scientific (reagent grade) and were used without additional treatment. Brine solutions were prepared with reverse-osmosis water further purified with a four-stage Milli-Q ADVANCE water system from Millipore (\(\sigma\), conductivity > 1.8 \(\times\) 10\(^{9}{\Omega}\text{ m}\), TOC = 3 ppb).
2.2 Liquid Saturation
Prior to liquid-permeability measurements, dry (as received) core plugs were saturated with 1-mM NaCl brine according to the following procedure. A dry core was loaded in a stainless-steel core holder (PC625014, MetaRock Laboratories, Texas) with a Viton rubber sleeve and confined to 3.4 \(\times\) 10\(^{6}\) Pa (500 psi). Confining pressure was maintained automatically during the experiments by an ISCO pump (100D, Teledyne ISCO, Nebraska). The core was evacuated, and vacuum level was monitored with a high-resolution digital pressure gauge (200M, DigiVac, New Jersey). After several hours, when the vacuum level reached 40 Pa (300 mTorr) corresponding to evaporation of irreducible water, the core remained under vacuum for at least another 8 h. The core inlet was then opened to a calibrated burette containing the saturating brine. This procedure guaranteed complete brine saturation and permitted volumetric measurement of brine porosity as reported in Tables 1–4.
2.3 Corefloods
Displacement experiments were performed at room temperature in vertical geometry (top to bottom flow) with automatic confining-pressure control set to 3.4 \(\times\) 10\(^{6}\) Pa (500 psi). Injection flow rates were set either at 8.3 \(\times\) 10\(^{-8}\) m\(^{3}\) s\(^{-1}\) (5 mL/min) or at 8.3 \(\times\) 10\(^{-7}\) m\(^{3}\) s\(^{-1}\) (50 mL/min), i.e., at \(\sim\) 4.9 \(\times\) 10\(^{-4}\) m s\(^{-1}\) (140 ft/day) or at \(\sim\) 4.9 \(\times\) 10\(^{-3}\) m s\(^{-1}\) (1400 ft/day) frontal advance rate, respectively. Typical reservoir velocities are of the order of 3.5 \(\times\) 10\(^{-6}\) m s\(^{-1}\) (1 ft/day) (Masalmeh et al. 2014). However, we chose high flow rates to probe for the possible importance of calcite-dissolution kinetics which is gauged by the ratio of the dissolution rate constant divided by the frontal advance rate. Because of the high permeability of cores 1 and 3, only small pressure drops of the order of a fraction of atmospheric were measured. No fines elution was observed. Four pairs of replicated corefloods (i.e., loading and washout) were conducted on three separate core plugs (16 experiments in total).
Two brines were studied (A): NaCl \(\sim 10^{-3}\) M and (B): NaCl \(\sim 0.1\) M. Both brines were devoid of calcium, and each was at pH = 5.6 corresponding to environmental CO\(_2\) exposure. Two injection sequences were implemented: (1) saturation with brine A followed by displacement with brine B and (2) saturation with brine B followed by displacement with brine A. Note, these injection sequences were executed as separate experiments, but without core resaturation. Core equilibration with low-salinity brine A favors exchangeable surface calcium (generated by dissolution), whereas equilibration with high-salinity brine B favors low calcium surface occupancy. Accordingly, the first sequence corresponds to calcium unloading or washout, and the second sequence corresponds to calcium-exchanger loading (Pope et al. 1978; Yutkin et al. 2021, “Appendix 4”). After initial brine saturation, each core plug was pre-flushed with at least 5 pore volumes (PV) of brine A or B, depending on the injection sequence chosen. Flow was switched to the second brine in the sequence for 5–6 additional pore volumes, using a 4-way cross-over valve (SS-43YFS, Swagelok).
Core effluent samples were collected every 0.1–0.2 PV (2 \(\times\) 10\(^{-6}\)–3 \(\times\) 10\(^{-6}\) m\(^{3}\)). The mass of each collection vial was recorded; incremental volume was calculated from gravimetric data. After suitable aqueous dilution, chemical analyses for sodium and calcium were performed using ICP-OES (Model 7200-ES, Varian, Inc/Agilent). Chloride analyses were done by a colorimetric ferrocyanide method (Aquakem 250, Thermo Scientific). Because chloride ion does not participate in bulk-solution or surface-reaction equilibria, it serves as an inert tracer. pH measurements were not performed due to small sample volumes.
3 Tracer Pore Volume and Dispersion
We conduct 4 pairs of single-phase corefloods on 3 separate core plugs, referred to below as experiments 1 through 4, each replicated. Each coreflood pair consists of a calcium loading and unloading displacement. Data analysis for each displacement experiment starts with tracer behavior (a step-wise workflow diagram of the approach is presented in “Appendix 1”). After correction for dead volume of the apparatus, mass balance on the effluent chloride tracer concentration from the core plug determines the tracer liquid porosity, \(\varphi\), using frontal-analysis chromatography as described in “Appendix 1”. Sampling volume is an important parameter that affects the error in pore-volume measurement. We find it necessary to utilize sampling volumes below \(\sim\) 25% of the total pore volume. Results for the 4 coreflood pairs in both loading and washout sequences are summarized in Tables 1, 2, 3, and 4. Agreement with the volumetric-determined porosities, \(\varphi _{{\rm brine}}\), from the core initial brine saturation is good.
Once frontal-analysis core porosity is established, tracer concentration histories are analyzed to determine the longitudinal dispersion coefficient \(D_{{\rm L}}\). Error standard deviations in the measured dispersion coefficients indicate the overall quality of the fits and are listed in Tables 1–4. Fitting error is smaller, the larger is the number of collection samples analyzed. Analytic solution to 1D tracer transport in porous media subject to Danckwerts boundary conditions gives the core tracer concentration, as (Lapidus and Amundson 1952; Danckwerts 1953; Ogata and Banks 1961; Hashimoto et al. 1964; Gupta and Greenkorn 1974; Lake 1989)
where \({\widetilde{C}} = (C-C_{\infty })/(C_{0} - C_{\infty })\) with subscript \(\infty\) and 0 denoting initial and injected tracer concentrations, respectively, \({\tilde{t}} = ut/\varphi L\) is PV injected, \({\tilde{x}} = x/L\) is dimensionless length (when \(x = L\), the equation yields concentration history, when \(0< x < {L}\), the equation yields concentration profiles), and \(\hbox{Pe}_{{\rm L}} = uL/D_{{\rm L}}\) is the longitudinal Peclét number. Note that the subscripts designating of injected and initial concentrations differ from those in our reactive transport theory analysis (Yutkin et. al., 2021). Example tracer histories from Indiana-limestone Core 1 are shown in Fig. 1 (open squares) for exchanger loading (sequence 1) in Fig. 1a and for exchanger unloading (sequence 2) in Fig. 1b. Typical error bars shown in the legend indicate one standard deviation. Dashed lines in Fig. 1 represent best fits of the experimental data to Eq. (1). In obedience to Eq. (1), measured tracer breakthrough histories are asymmetric about one pore volume due to the small measured longitudinal Péclet numbers and the corresponding large dispersion coefficients. Nevertheless, we find good fits for all tracer experiments interpreted in the same manner as in Fig. 1. Tables 1–4 illustrate that the fit dispersion coefficients are consistent in both loading and washout sequences.
Hydrodynamic dispersion coefficients obtained from our tracer-chromatography data (see Tables 1–4) are notably larger than those for beadpacks, sandpacks, or sandstones (Perkins and Johnston 1963; Delgado 2006). Carbonates, however, are well known for their large dispersivities because of high heterogeneity (Gist et al. 1990; Bijeljic et al. 2011, 2013; Kurotori et al. 2019) with, for example, nested microporosities of ooids and porositons (Papathanasiou and Bijeljic 1998; Clerke et al. 2008). Few authors report hydrodynamic dispersion coefficients for Indiana limestone. The available list includes: Gist et al. 1990; Vargas et al. 2013; and Singer et al. 2016. All experiments of these authors are at slower flow rates than we study except for those of Vargas et al. (2013) whose highest flow rate overlaps our lowest flow rate. Comparison with Vargas et al. (2013) suggests that our findings are reasonable.
4 Dissolution Kinetics and Dispersion
We explore calcite dissolution in experimental calcium-concentration histories. Calcium is not injected either during initial core saturation or during single-phase displacements. Yet, we consistently observe nonzero calcium concentrations in the effluent. Effluent calcium arises because of calcite dissolution during the initial 5 PV loading sequence. Final effluent calcium concentrations are different at different initial injected NaCl concentrations. We neglect porosity change due to calcium carbonate dissolution because no mass loss of the core is observed.
Figure 2 compares experimental (a) washout and (b) loading calcium histories obtained from Core 1. Symbols portray tracer (open squares) and calcium (open circles) concentration histories, each experiment replicated. Typical error bars are shown, as in the figures to follow. Pertinent parameters and injection-sequence concentrations are given in Fig. 1. Theory-predicted tracer history is represented by dashed lines based on the measured porosity and the fitted dispersion coefficient (see Fig. 1). Dotted, dot-dashed, and double dot-dashed lines give theoretical calcium histories corresponding to calcite dissolution kinetics with longitudinal dispersion. Calcium histories are calculated using the aqueous equilibrium speciation in Table 5 and the calcite dissolution reaction kinetics of Yutkin et al. (2021) SI. The spreads in the concentration history in Fig. 2 are controlled by dispersion, whereas the long-time concentration levels are controlled by dissolution-reaction rate and mass-transfer resistance.
The ambient-temperature dissolution rate constant of calcite is \(k_{{\rm rxn}} = 10^{-5}\) m/s (Morse and Arvidson 2002), and the mass transfer coefficient at the 1400 ft/day frontal advance rate is \(k_{{\rm mt}} = 2.25\ 10^{-4}\) m/s (Rexwinkel et al. 1997, Fig. 2). For the flow conditions of Core 1, these coefficients correspond to reaction and mass transfer Damköhler numbers of \({\text{Da}}_{{\rm rxn}} = 120\) and \({\text{Da}}_{{\rm mt}} = 2660\), respectively, where \({\text{Da}}_{{\rm rxn}} = \varphi _1a_{V_1} k_{{\rm rxn}}L/u\) and \({\text{Da}}_{{\rm mt}} = \varphi _1a_{V_1} k_{{\rm mt}}L/u\). In these definitions, \(\varphi _1\) and \(a_{V_1}\) are calcite mineral porosity and surface area per unit solid calcite volume, respectively. “Appendix 2” summarizes the calculation of \(\varphi _1\) and \(a_{V_1}\) for each core. To illustrate the roles of reaction kinetic and mass transfer resistances, the reaction rate constant is lowered to \(4.2 \times 10^{-9}\) m/s (i.e., \({\text{Da}}_{\text {rxn}}\) = 0.05 shown by dotted lines) and, likewise, the mass transfer coefficient is lowered to \(10^{-6}\) m/s (\({\text{Da}}_{\rm mt} = 2.66\) shown by double-dot-dashed lines). Dotted and double-dot-dashed lines in Fig. 2 are close or overlap confirming that mass transfer Damköhler numbers greater than about unity play little role in calcium dissolution kinetics (Yutkin et al. 2021). Comparison of the dotted and dot-dashed lines in Fig. 2 reveals that the reaction Damköhler number must fall well below unity before reaction kinetics plays a role in calcite dissolution. Once the reaction Damköhler number exceeds unity, local reaction equilibrium prevails throughout the core, except at very near the core inlet (Yutkin et al. 2018, 2021).
Reaction kinetics and dispersion adequately represent the long-time calcium experimental histories, with some underprediction in Fig. 2b (and in Figs. 6–8 to follow). Calcite equilibrium chemistries in Table 5 are extensively documented, suggesting that Indiana-limestone core plugs contain minor calcium-dissolving minerals other than pure calcite. The discrepancy, however, is not major. Thus, the tabulated equilibrium reaction constants predict calcite dissolution in Indiana-limestone cores with no adjustable parameters. We conclude that calcite dissolution reaches local equilibrium with carbonate rock almost immediately at the inlet face. Even in short cores at high frontal-advance rates, reaction rate and mass transfer resistances in carbonate rocks are negligible. Nevertheless, dissolution reaction with dispersion does not account for the breakthrough maximum in calcium concentration. The observed calcium-concentration maximum in Fig. 2a, and its absence in Fig. 2b, are not captured by calcite dissolution.
5 Ion Exchange and Dispersion
To address the calcium maximum in Fig. 2a, we hypothesize 2:1 equilibrium exchange of sodium and calcium ions on the carbonate-rock surface (Yutkin et al. 2021) or
where \(>S^-\) denotes a surface-exchange site and \(K_{{\rm CaNa}}\) is the exchange equilibrium constant (Yutkin et al. 2021, “Appendix 2”). Equilibrium calcium uptake on the rock surface then obeys the expression
where \(y_{{{{\rm Ca}}^{2+}}} = 2n_{{{{\rm Ca}}^{2+}}}/n_{{\rm CEC}}\), \(n_{{\rm CEC}} = 2n_{{{{\rm Ca}}^{2+}}} + n_{{{{\rm Na}}^+}}\) is the cation exchange capacity expressed in mole per m\(^2\) surface area, \(x_{{{{\rm Ca}}^{2+}}} = 2C_{{{{\rm Ca}}^{2+}}}/C_{{{\rm Cl}^-}}\), \(C_{{{\rm Cl}^-}} = 2C_{{{{\rm Ca}}^{2+}}} + C_{{{{\rm Na}}^+}}\) is the total chloride concentration neutralizing calcium and sodium ions in mol/m\(^3\), and \(K_{{\rm CaNa}}\) is the ion-exchange equilibrium constant with apparent units of m\(^{-1}\).
In porous-media displacement processes with ion exchange, it is convenient to replace the surface-area units in the definition of \(n_{{\rm CEC}}\) to pore volume units (Pope et al. 1978) giving a cation exchange capacity of
with CEC expressed units of mol/L of pore volume. \(a_{V_2}\) in Eq. (4) is the exchange mineral surface area per mineral volume, \(\varphi _2\) is the volume of the exchange mineral per core volume, and \(\varphi\) is rock porosity.
Equation 3 applies most directly to clay-type reservoir minerals (Soudek 1985; Pope et al. 1978). Application to the aqueous-calcite surface is more complicated (Yutkin et al. 2018, and others). The calcite surface consists of many ion-exchange and charging reactions as enumerated by the surface complexation model (SCM) in Table 6. Reactions \(S_5\) and \(S_6\) in Table 6 correspond to calcium/sodium ion exchange in Eq. (3). However, reactions \(S_1\) through \(S_4\) occur simultaneously on calcite rock as dictated by local calcite-equilibrated pore concentrations.
To assess the validity of Eq. (3) for calcite surfaces, we implement the surface complexation model of Table 6 (Yutkin et al. 2018). In the SCM calculations, we set the initial brine solution as an aqueous mixture of NaCl, CaCl2, and environmental dissolved CO2. Given the initial-brine concentrations, we equilibrate that solution with calcite per the equilibrium chemistries in Table 6. The resulting equilibrated brine then sets the bulk aqueous concentrations to establish the SCM surface-species concentrations following Table 6. Figure 3 compares the sodium/calcium ion-exchange isotherm predicted from the SCM (filled squares) with those predicted by Eq. (3) for a fixed cation exchange capacity and for four different exchange equilibrium constants. Best fit of Eq. (3) to SCM predictions in Fig. 3 (filled squares) is successful giving an exchange equilibrium constant near \(10^7\) m\(^{-1}\) and a cation exchange capacity of 1.7 \(\times\) 10\(^{18}\) m\(^{-2}\) (1.7 sites/nm\(^2\)). The literature lattice surface site density for (104) calcite surface is 5 sites/nm\(^2\) (Yutkin et al. 2018). Due to the occupancy of other surface species in reactions \(S_1\) through \(S_4\) of Table 6, however, less than a half of the total available sites are available for sodium/calcium ion exchange on calcite. The SCM isotherm (filled squares) does not extend to zero calcium concentration because equilibration of the aqueous solution with calcite mineral always demands finite aqueous calcium concentrations. This restriction also explains the narrow range of calcium exchanger loadings on calcite mineral.
We find that Eq. (3) provides adequate representation of calcium/sodium ion exchange on calcite. However, clays and minor minerals in Indiana-limestone cores may also contribute to sodium/calcium ion exchange. Here, all ion-exchange minerals are lumped into a single 2:1 exchange isotherm according to Eq. (3). In addition, the individual cores studied have differing porosities and permeabilities and, hence, differing surface areas for ion exchange. We express the cation exchange capacity for each individual core according to Eq. (4). To establish \(a_{V_2}\) and \(\varphi _2\) necessary to convert exchange-capacity units, we assume that calcite mineral is in excess (i.e., \(\varphi _2 = \varphi _1\)) and utilize the Carman–Kozeny expression for \(a_{V_2}\) (see “Appendix 2”). Resulting values are listed in Tables 1–4. Because of the differing mineralogy of each core, we adjust \(n_{{\rm CEC}}\) in the three different cores plugs. To reduce the number of adjustable model parameters, we keep the same equilibrium exchange constant of \(pK_{{\rm CaNa}} = -5.8\) for each core from Fig. 3.
Figure 4 presents frontal-displacement theory calculations for calcium (a) unloading and (b) loading experiments with Core 1 for ion exchange and dispersion but with no rock dissolution. A skeleton of chromatographic ion-exchange waves is seen. Namely, in Fig. 4a, a high calcium-concentration washout zone is apparent with a desorption-spreading tail (Pope et al. 1978; Yutkin et al. 2021, “Appendix 4”). Conversely in Fig. 4b, a low calcium-concentration loading zone with a sharpening tail (Pope et al. 1978; Yutkin et al. 2021, “Appendix 4”) is faintly visible. In both displacement scenarios, the ion-exchange waves are significantly smeared by large longitudinal dispersion. Two equilibrium exchange constants are shown in Fig. 4 by the dotted and dot-dashed lines, each with the best-fit dispersion coefficient listed in Table 1. The cation exchange capacity is fixed from Fig. 3 at \(1.4\times 10^{-3}\) M (i.e., 1.74 \(\times\) 10\(^{18}\) m\(^{-2}\) or 1.74 sites/nm\(^2\)). Limestone Core-1 exchange capacity is significantly lower than that of Berea sandstone (Pope et al. 1978; Hill and Lake 1987). With ion-exchange/dispersion theory in Fig. 4a, the calcium maximum now appears as does a shallow minimum in Fig. 4b. With \(pK_{{\rm CaNa}}\) fixed, the cation exchange capacity (CEC) controls the washout peak height. We fit the CEC to the maximum in the washout history giving \(\sim \ 3\times \ 10^{-3}\) M. Similarly obtained ion-exchange parameters for each experimental displacement pair are listed in Tables 1–4.
Although ion exchange without calcite dissolution explains the calcium concentration peak and valley in Fig. 4a, b, respectively, it does not explain the calcium history at large throughputs. Apparently, inclusion of both ion exchange and rock dissolution in the chemical-displacement model are required.
6 Dissolution Reaction, Ion Exchange, and Dispersion
We consider finally the combined effects of dissolution reaction kinetics, ion exchange, and longitudinal dispersion (Yutkin et al. 2021). Experimental washout and loading histories in Fig. 5 are those from Core 1 and, thus, are identical to those in Figs. 2 and 4. Procedures for setting best-fit parameters are outlined in Fig. 13 of "Appendix 1". All parameters have been previously determined from the analyses underscoring Figs. 2–4. Resulting theory parameters are highlighted in Table 1. To illustrate the comparative roles of reaction kinetics and ion exchange, theory calculations are shown for a low aphysical value of the reaction Damköhler number (i.e., \({\text{Da}}_{{\rm rxn}} = 0.05\)) and cation exchange capacity (i.e., \({CEC} = 0\)).
Only the combined dissolution/ion-exchange/dispersion theory captures the experimental behavior in Fig. 5. After peaking in Fig. 5a, the calcium concentration slowly falls to the calcite equilibrated value, which would not be possible without fast dissolution. The double-dot dashed line shows the model with ion exchange but slow dissolution (i.e., \(k_{{\rm rxn}}\) is 1000 times smaller than that reported by Morse and Arvidson (2002)). The final predicted equilibrium calcium concentration in Fig. 5, approximately 0.225 mM, is not reached until between 3 and 4 injected pore volumes. The long tail observed in Fig. 5 arises partly from the self-spreading of washout ion exchange but mostly from the large hydrodynamic dispersion. The slowly decaying calcium history in Fig. 5a is well captured by theory.
Figure 5b compares numerical and experimental results for exchanger loading of Core 1. Clearly again, slow dissolution (double-dot-dashed line) and no ion exchange (dot-dashed line), each including dispersion fail, to capture the loading history. The combined theory (solid line) represents the measured calcium history adequately. We stress that only the dispersion coefficient and the cation exchange capacity are adjusted in Figs. 1–5. Reaction and mass transfer Damköhler numbers are large so that local equilibrium prevails. Accordingly, fitting the precise dissolution rate and mass transfer coefficients is unnecessary. The cation exchange capacity follows from the SCM in Table 6 and Eq. (4) with evaluation of the rock specific surface area outlined in “Appendix 2”.
Figures 6–8 summarize similar theory and experiment for Cores 2 and 3. Experimental conditions are listed in Tables 2–4. Core 2 has a much lower permeability and, hence, higher specific surface area than that of Core 1. Additionally, the flow rate used for the washout/loading displacement is 10 times smaller than that used in Core 1. Experiments 3 and 4 (Tables 3 and 4) utilize Core 3 in sequence at the two different flow rates of Cores 1 and 2, respectively. All displacement experiments are continued for 6 PV.
As above, we first analyze chloride-tracer breakthrough curves (open squares and triangles). This is justified both experimentally by history shape and theoretically by the absence of chloride ion in the surface ion-complexing reactions in the SCM of Table 6. Sodium histories mostly follow chloride histories because of the high concentration of injected sodium chloride and the relative low CEC of Indiana limestone. Sodium and chloride-ion histories deviate somewhat from each other due to sodium-ion measurement error. We rely on chloride-ion analyses for porosity and dispersion-coefficient determination in Figs. 6, 7 and 8. Best-fit longitudinal Péclet numbers in Fig. 6 for unloading and loading experiments (1.73 and 2.05 and, respectively, in Table 2) are in good agreement with each other.
The calcium history in Fig. 6a is significantly different from that in Fig. 5a (and from those in Figs. 7a and 8a to follow) in that the peak calcium concentration is much higher. One reason is the higher specific surface area of Core 2 increasing the ion-exchange capacity. This alone, however, may not completely explain the factor of 10 increase in CEC necessary to fit the calcium peak height in Fig. 6a. We hypothesize that Core 2, and Core 3 to follow, contain other 2:1 calcium/sodium exchanging minerals that we lump with calcite ion exchange. The CECs in Figs. 6, 7 and 8 are best fit with the equilibrium exchange constant held constant and equal to that in Figs. 2, 3, 4 and 5.
Concentrations histories in Figs. 7 and 8 (Experiments 3 and 4) were obtained from the same core (Core 3) but at different flow rates (8.3 \(\times\) 10\(^{-7}\) m\(^{3}\) s\(^{-1}\) or 50 mL/min and 8.3 \(\times\) 10\(^{-8}\) m\(^{3}\) s\(^{-1}\) or 5 mL/min, respectively), so we discuss them together. The traits of the calcium histories in Fig. 7 are similar to those in Fig. 5. Obtained Péclet numbers are in good agreement at 4 and 2 for unloading and loading experiments, respectively (see Table 3).
Likewise, calcium-concentration histories in Fig. 8 share similar features with Figs. 5, 6 and 7. The most notable distinctions are the calcium peak heights during unloading and the valley depths during unloading. Thus, similar to Fig. 6, the best-fit CEC at the slower flow rate in Fig. 8 is 1.5–3 times higher than that in Fig. 7. The same observation was made for Figs. 5 and 6: slower flows demand higher best-fit CECs. Because Figs. 7 and 8 arise from the same core plug (Core 3), however, differing amounts of minority cation-exchanging minerals cannot be the explanation. One possibility is that minority exchanging minerals are distributed in relatively flow-inaccessible locations. At low \(\hbox{Pe}_{{\rm m}}\) numbers (Figs. 6 and 8) where molecular diffusion effects have comparable contribution to advection, the extra exchange sites may be accessed via aqueous ion diffusion. Diffusion-limited ion exchange manifests at lower flow rates. Nevertheless, the discrepancy is not major. Overall, agreement between theory and experiment is remarkable, especially when only the CEC is adjusted in each figure with physically reasonable values (see “Appendix 4”).
7 Discussion
We have carefully validated our approach to modeling and understanding calcite concentration histories obtained from Indinana-limestone core plugs during single-phase waterflooding (Yutkin et al. 2021). The experimentally observed effluent calcium concentrations can only be explained by the synergistic effects of fast dissolution, ion exchange on calcite and other mineral surfaces, and large dispersion. However, the experimental brines used for our model validations are far from those employed in modified salinity flooding. In this section, we apply our model to higher salinity brines of a more practical composition and demonstrate how the above chemical processes affect the brine composition in low salinity waterfloods.
Low salinity waterflooding of a reservoir corresponds to our second injection sequence discussed above, i.e., for loading, which is shown in panels (b) of Figs. 5–8. Reservoirs have long traverse injection lengths, so we increase Péclet numbers accordingly while neglecting \(D_{{\rm L}}\) dependence on length and velocity. We use the CEC from our experiments.
Figure 9 shows the predicted concentration profiles (a) and concentration histories (b) for low salinity waterflooding of Indiana limestone. The initial brine present in the core has a high salinity of 1.5 M \({{\rm Na}}^{+}\), 2.5 M Cl\(^{-}\), and 0.5 M \({{\rm Ca}}^{2+}\) and a pH of about 8.5. The injected brine has notably lower salinity containing only 0.15 M of Na\(^{+}\), 0.35 M of Cl\(^{-}\), and 0.1 M of Ca\(^{2+}\), and a pH of 7. Figure 9a corresponds to 0.5 PV injected into the core. The concentration plateaus to the right of 0.5 PV designate those initially present in the core; with the exception of pH, concentration plateaus to the left of 0.5 PV designate those injected. The spread of the concentrations is due to dispersion. Calcite rock dissolution changes the injected pH by about two orders of magnitude. Because of fast rock dissolution, the pH attains new equilibrium values almost instantaneously. At the core inlet no effects other than rock dissolution and dispersion are observed in the concentration profiles. Even if ion exchange exists, its effect is so small that it does not influence the concentration histories in Fig. 9b.
The CEC of Indiana limestone in Fig. 9 is too low to cause notable effects at such high ion concentrations. However, higher surface-area carbonates, such as chalks, can alter the injected brine composition. Fig. 10 shows concentration profiles (a) and concentration histories (b) for low salinity waterflooding of a Norwegian chalk (Puntervold et al. 2007, 2009). Chalk cores have very high porosity and very low permeability increasing the chalk exchange capacity by several orders of magnitude compared to Indiana limestone. We increased the CEC by a factor of 20 in our calculations to simulate the exchange capacity of a chalk porous rock. Figure 10a shows the predicted profile at 0.5 pore volume. Concentration plateaus to the right of 0.5 PV designate concentrations initially present in the core. With the exception of pH, concentration plateaus to the left of 0.5 PV designate those injected. Spreading of the concentrations is again due to dispersion, and calcite-rock dissolution again changes the injected brine pH significantly. Calcium concentrations fall directly behind 0.5 PV due to ion exchange on the calcium-carbonate surface. In Fig. 10b, this effect translates through the core and for a quarter of pore volume almost devoids the emanating brine of calcium. We conclude that high-surface-area carbonates can significantly alter injected brine composition even at high salinities.
Salinity waves caused by ion exchange also shift calcite-rock surface chemical equilibria. Figure 11 corresponds to Fig. 10 for the high-surface-area chalk, but now with the calcite surface charge density in the \(\beta\)-plane listed in Fig. 11a. In Fig. 11b, concentration plateaus to the right of 0.5 PV designate concentrations initially present in the core. With the exception of pH, concentration plateaus to the left of 0.5 PV designate those injected. All the concentrations in Fig. 11a, except the pH, are replicated from Fig. 10a. The gray dot-dashed line plots \(\sigma _{\beta }\). Surface charge density is positive in the entire column and follows the tracer front and step concentration change. However, directly behind the tracer front in the region devoid of calcium, the charge density falls abruptly from 1 \(\times\) 10\(^{-2}\) to 6 \(\times\) 10\(^{-3}\) C m\(^{-2}\) (1 to 0.6 μC m\(^{-2}\)) and then rebounds to about 7.5 \(\times\) 10\(^{-3}\) C m\(^{-2}\) (0.75 μC m\(^{-2}\)). Along the traverse of the tracer front, the region with the lowest \(\sigma _{\beta }\) broadens following the broadening of the low calcium concentration region. In this example simulation, \(\sigma _{\beta }\) does not reverse sign. Nevertheless, this is a significant change in \(\sigma _{\beta }\) and surface ionic composition during the modified salinity waterflood.
8 Conclusions
This work presents experimental effluent-concentration histories for reactive transport, mass transfer, ion exchange, and dispersion during single-phase flow through Indiana-limestone core plugs. Experiments are well-matched by our previously published theory using only one fitting parameter, the cation exchange capacity (Yutkin et al. 2021). We successfully lump the core mineralogy into pure calcium carbonate. More complex systems with mixed minerals, temperature effects, the presence of crude oil and CO2, etc, require more detailed investigation.
We demonstrate that concentration histories eluting from Indiana-limestone cores possess features characteristic of fast calcium carbonate dissolution, 2:1 ion-exchange on calcium carbonate or clay surfaces, and high dispersion. Experimentally observed histories can only be explained when all three effects are accounted for.
In our experiments, calcite dissolution is almost instantaneous. The injected brine achieves local equilibrium with the core material even at high injection rates, above 3.5 \(\times\) 10\(^{-3}\) m s\(^{-1}\) (1000 ft/day). Ion exchange in Indiana-limestone cores follows a classical 2:1 ion-exchange isotherm. The cation exchange capacity can be found using calcite surface complexation modeling (SCM) that accounts for adsorption sites taken up by other ions. Indiana limestone, with other limestones, exhibits a highly heterogeneous pore structure. The result is high dispersion and long tails in concentration histories. Because of pore-structure heterogeneity, some pores are apparently less accessible than others. Pore surfaces not observable at high flow rates can be interrogated at low flow rates, which results in experimentally higher cation exchange capacities than that predicted from surface SCM because of access to increased specific surface area.
Finally, we explore the effect of ion exchange and calcite dissolution on injected brine compositions during low salinity waterfloods. A low-salinity injection scheme corresponds to washout of ions from a calcium carbonate surface. Because of high salinity of the in situ (250000 ppm) and injected (50000 ppm) brines, ion exchange with the cation exchange capacity measured in our experiments induces virtually no effect on bulk ionic concentrations. Calcite dissolution only affects pH, while ion concentrations change negligibly. However, chalks with orders higher exchange capacity appreciably change injected concentrations. This change in turn changes \(\sigma _{\beta }\) and the surface composition of calcite, which if unaccounted for can negatively affect efficiency of low salinity waterfloods.
Availability of Data and Materials
The experimental data sets are available from electronic supplementary information
Code Availability
We are working on making the code available to the public through github.
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Acknowledgements
MPY thanks Dr. Sirisha Kamireddy for performing chemical analysis.
Funding
This work was supported from baseline research funding to Prof. Tadeusz Patzek. Partial support was provided by Saudi Aramco as project #3899.
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All authors contributed to the study conception and design. Material preparation, data collection and analysis were performed by Dr. MY and partially by Dr. SK (chemical analysis, acknowledged above). The first draft of the manuscript was written by MY and all authors commented on previous versions of the manuscript. All authors read and approved the final manuscript.
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Appendices
Appendix 1: Derivation of Tracer Mass Balance
The right side of Eq. (1) of the main text for dispersion in a porous medium contains two terms. At high \(\hbox{Pe}_{{\rm L}} > 50\), the contribution of the second term is negligible compared to the first, the breakthrough curve adopts a symetrical shape (Lake 1989). Experimentally, this enables precise determination of the breakthrough time, and thus the medium porosity. In this case, the time to reach \({\widetilde{C}}\) = 0.5 is the breakthrough time. However, in our experiments \(\hbox{Pe}_{{\rm L}}\) is small (see Tables 1, 2, 3 and 4). The contribution of the second term in Eq. (1) is significant, and the breakthrough curve is asymmetric about the breakthrough time. Below we present a mass-balance analysis that justifies the approach we used for pore-volume calculation from the breakthrough curves.
Mass conservation through a packed column reads as
where m is tracer mass, \(C_{0}\) is injected tracer concentration into a column, \(C(t,x=L)\) tracer concentration at the column outlet, and Q is volumetric flow. At \(t = \infty\), the integral form becomes
On the other hand, \(m(t = \infty ) = \varphi AL C_{0}\), and \(m(t = 0) = \varphi AL C_{\infty }\), where \(C_{\infty }\) is initial concentration, \(\varphi\) is porosity, A is column cross-sectional area, and L is column length. But by definition of breakthrough time \(Q{t_b}/\varphi LA = 1\) where \(t_b\) is breakthrough time, while \(\varphi L A\) is pore volume. Substituting these definitions into Eq. (6) yields
For unknown \(t_b\), the equality can be satisfied when the two areas (shaded and hatched-shaded) in Fig. 12 are equal. An algorithm based on the method of bisections was used in the model routine to calculate pore volume from tracer breakthrough.
Figure 13 gives a workflow diagram for fitting of the parameters in the moderate-salinity displacement theory (Yutkin et. al., 2021) to the experimental histories.
Appendix 2: Mass Transfer Rate and Specific Surface Area Estimation
Rexwinkel et al. (1997) summarize experimental mass transfer coefficients in packed beds at different molecular Péclet numbers \(\hbox{Pe}_{{\rm m}}\). In our experiments with high flow rates \(\hbox{Pe}_{{\rm m}}\) is of the order of \(10\), and Reynolds number does not exceed 0.1. A molecular Péclet number higher than about 10 indicates advection-dominated flow.
From Fig. 2 of Rexwinkel et al. (1997), we find Sherwood number (Sh) of about 10 for high-flow-rate experimental conditions. Likewise, for low-flow-rate experiments, we find Sherwood numbers of 1, where Sherwood number is a dimensionless mass transfer coefficient defined by
and where \(D_{\rm g}\) is average particle diameter, m, \(D_{\rm m}\) is molecular diffusion coefficient (\(10^{-9}\,{\rm m^2/s}\)), and \(k_{{\rm mt}}\) is mass transfer rate constant, m/s. \(D_{\rm g}\) is obtained from \(a_{V}\), such that \(D_{\rm g} = 6/a_{V}\). We estimate \(a_{V}\) using the well-known Carman–Kozeny expression for absolute permeability (Bird et al. 2007).
Here, \(\varphi\) is porosity, and \(\kappa\) is brine permeability. For the 250-mD core sample (Core 1) used in this work, \(D_{\rm g}\) is of the order of \(10^{-5}\,{\rm m}\). This gives a mass transfer coefficient \(k_{{\rm mt}} \approx 3.5\ 10^{-3}\,{\rm m/s}\) for high flow rate and \(k_{{\rm mt}} \approx 3.5\ 10^{-4}\,{\rm m/s}\) for low flow rate.
Appendix 3: Estimation of CEC
Previously, we estimated that each surface chemical species (i.e., >CO\(_{3}^{-}\) and >Ca\(^{+}\)) at the calcite 104 cleavage plane is present in the quantity of about 5 species in 1 nm\(^{2}\) (Yutkin et al. 2018). To convert this value to the units of mol/L, one must divide by Avogadro number and multiply by specific surface area available in Tables 1–4. For example, for Core 1, we estimate a value of about 6 \(\times\) 10\(^{-4}\) mol L\(^{-1}\), which is 5 times smaller than the reported value in Fig. 5. The discrepancy lies in the estimation of specific surface area, which is a zero-order estimate. Therefore, we adjust CEC to 3 \(\times\) 10\(^{-3}\) mol L\(^{-1}\) to match experimental calcium concentration history in Fig. 5. For comparison, Berea sandstone cation exchange capacity reported by Hill and Lake (1987) ranges from 1.7 \(\times\) 10\(^{-2}\) to 3.9 \(\times\) 10\(^{-2}\) mol L\(^{-1}\).
Appendix 4: Experimental Data Attachments
SEE PREPRINT DOI: 10.26434/chemrxiv.14459319.v1
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Yutkin, M.P., Radke, C.J. & Patzek, T.W. Chemical Compositions in Modified Salinity Waterflooding of Calcium Carbonate Reservoirs: Experiment. Transp Porous Med 141, 255–278 (2022). https://doi.org/10.1007/s11242-021-01715-x
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DOI: https://doi.org/10.1007/s11242-021-01715-x